Battery Disconnect & Power Distribution - Passenger Car

Efficient power distribution modules and dependable disconnect switches improve Li-ion battery management in electric vehicles. This block diagram highlights components Littelfuse can supply for commercial and passenger EVs. Our solutions include capacitors, contactors, and dc disconnect switches. We also make high-voltage fuses specifically engineered to provide overcurrent protection in EVs.

Block Diagram

Technology:
Product Series:30EV1K, 25EV1K, 828, 38EV
Features:Bolt down form factor, high-breaking capacity, ISO 8820 qualified
Benefits:Provides safety protection in high-voltage environments, a full range fuse, can protect the entire pack’s voltage and short circuit current

Technology:
Product Series:823A
Features:AEC-Q200-qualified, high I2t, rated for 1000 Vdc with Interrupting rating of 100 A, compact body size of 5x20 mm, operating temperature from -40 °C to 125 °C, Pb-free, RoHS compliant, and Halogen-free
Benefits:Avoid nuisance opening due to high inrush and surge current inherent in the system, suitable for harsh automotive environments, high-voltage protection while saving PC board space

Technology:
Product Series:CH1B05xP
Features:Very fast overcurrent detection, triggering, and interruption (cut-off time less than 1 ms), which significantly reduces peak current, additional input for activation of trigger using external signal, variants with accurate current measurement available
Benefits:Fast and reliable circuit protection solution, customizable trigger labels, active protection solution, low-power consumption, compact lightweight design

Technology:
Product Series:CH1S01xB, CH1B02xB
Features:Up to 2000 A with analog or CAN output, functional safety ratings from ASIL QM to ASIL C available
Benefits:High-sensing accuracy, low-thermal offset drift, low-thermal sensitivity drift

Technology:
Product Series:DCNHR
Features:Wide amperage rating 30 A to 100 A, gas-filled contact chamber and magnetic blowouts for arc suppression, available direct switched auxiliary circuit for status indication
Benefits:Allows a low-voltage signal to switch the contacts for a high-voltage signal

Technology:
Product Series:DCNHR
Features:Wide amperage rating 30 A to 100 A, gas-filled contact chamber and magnetic blowouts for arc suppression, available direct switched auxiliary circuit for status indication
Benefits:Allows a low-voltage signal to switch the contacts for a high-voltage signal

Technology:
Product Series:10EV, 20EV, 30EV1K, 25EV1K, 828, 526
Features:High-voltage, ceramic body ensures compatibility with high-temperature environment
Benefits:Provides safety protection in high-voltage environments, full-range fuse, can protect the entire pack’s voltage and short-circuit current

Technology:
Product Series:DCNHR
Features:Wide amperage rating, gas-filled contact chamber and magnetic blowouts for arc suppression, integrated coil economizer included in many models, available direct switched auxiliary circuit for status indication
Benefits:Allows a low-voltage signal to switch the contacts for a high-voltage signal

Technology:
Product Series:DCNHR
Features:Wide amperage rating, gas-filled contact chamber and magnetic blowouts for arc suppression, integrated coil economizer included in many models, available direct switched auxiliary circuit for status indication
Benefits:Allows a low-voltage signal to switch the contacts for a high-voltage signal

Technology:
Product Series:Low Power SCR up to 1200V
Features:Discrete Thyristor - High-temperature Thyristor with low gate current, available in a TO-220AB and surface mount TO-263 form factors, AEC-Q101-qualified. IGBT - Automotive-qualified IGBT, higher breakdown voltage BVCES (1300 V), wider range of currents IC (5 A to 85 A at 110 °C), surface-mount discrete packages include TO-263HV, TO-268HV, and the through-hole TO-247
Benefits:Discrete Thyristor - High-surge capability, offers low-gate current trigger levels of 15 mA or 40 mA at approximately 1.5 V IGBT - Tailored for 800 V BEV electric vehicles, optimized for low conduction losses, short-circuit rated, HV SMD packages to enhance clearance and creepage distances

Technology:
Product Series:SSW115S
Features:Products suitable for automotive applications, designed for ASIL-related applications
Benefits:Surface-mount terminations, IP67